Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders

Also called: Ager Operator, Annealer, Annealing Operator, Autoclave Operator, Automated Process Operator

Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders

Varies

estimated salary

Furnace, kiln, oven, drier, and kettle operators and tenders operate or tend heating equipment other than basic metal, plastic, or food processing equipment. Includes activities such as annealing glass, drying lumber, curing rubber, removing moisture from materials, or boiling soap.

  • Monitor equipment operation, gauges, and panel lights to detect deviations from standards.
  • Confer with supervisors or other equipment operators to report equipment malfunctions or to resolve production problems.
  • Press and adjust controls to activate, set, and regulate equipment according to specifications.
  • Record gauge readings, test results, and shift production in log books.
  • Read and interpret work orders and instructions to determine work assignments, process specifications, and production schedules.
  • Examine or test samples of processed substances, or collect samples for laboratory testing, to ensure conformance to specifications.
  • Transport materials and products to and from work areas, manually or using carts, handtrucks, or hoists.
  • Stop equipment and clear blockages or jams, using fingers, wire, or hand tools.
  • Load equipment receptacles or conveyors with material to be processed, by hand or using hoists.
  • Remove products from equipment, manually or using hoists, and prepare them for storage, shipment, or additional processing.
  • Calculate amounts of materials to be loaded into furnaces, adjusting amounts as necessary for specific conditions.
  • Melt or refine metal before casting, calculating required temperatures, and observe metal color, adjusting controls as necessary to maintain required temperatures.
  • Weigh or measure specified amounts of ingredients or materials for processing, using devices such as scales and calipers.
  • Direct crane operators and crew members to load vessels with materials to be processed.
  • Feed fuel, such as coal and coke, into fireboxes or onto conveyors, and remove ashes from furnaces, using shovels and buckets.
  • Replace worn or defective equipment parts, using hand tools.
  • Clean, lubricate, and adjust equipment, using scrapers, solvents, air hoses, oil, and hand tools.
  • Sprinkle chemicals on the surface of molten metal to bring impurities to surface and remove impurities, using strainers.
Work Context

Work Context information for this career will be available soon.

Work Activities
  • Controlling Machines and Processes — Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).
  • Inspecting Equipment, Structures, or Material — Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.
  • Identifying Objects, Actions, and Events — Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.
  • Handling and Moving Objects — Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.
  • Monitor Processes, Materials, or Surroundings — Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.
  • Getting Information — Observing, receiving, and otherwise obtaining information from all relevant sources.
  • Making Decisions and Solving Problems — Analyzing information and evaluating results to choose the best solution and solve problems.
  • Communicating with Supervisors, Peers, or Subordinates — Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.
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Detailed Work Activities
  • Measure ingredients or substances to be used in production processes.
  • Adjust temperature controls of ovens or other heating equipment.
  • Monitor equipment operation to ensure proper functioning.
  • Read work orders or other instructions to determine product specifications or materials requirements.
  • Review blueprints or other instructions to determine operational methods or sequences.
  • Record operational or production data.
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Knowledge

Mechanical
  • Knowledge of machines and tools, including their designs, uses, repair, and maintenance.
Production and Processing
  • Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.
Public Safety and Security
  • Knowledge of relevant equipment, policies, procedures, and strategies to promote effective local, state, or national security operations for the protection of people, data, property, and institutions.

Skills

Operation Monitoring
  • Watching gauges, dials, or other indicators to make sure a machine is working properly.
Reading Comprehension
  • Understanding written sentences and paragraphs in work related documents.
Active Listening
  • Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.
Speaking
  • Talking to others to convey information effectively.
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Abilities

Problem Sensitivity
  • The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing there is a problem.
Control Precision
  • The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.
Oral Comprehension
  • The ability to listen to and understand information and ideas presented through spoken words and sentences.
Written Comprehension
  • The ability to read and understand information and ideas presented in writing.
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Personality

People interested in this work like activities that include ideas, thinking, and figuring things out.
They do well at jobs that need:
  • Achievement/Effort
  • Persistence
  • Initiative
  • Leadership
  • Cooperation
  • Concern for Others
  • Social Orientation
  • Self Control
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Technology

You might use software like this on the job:

Data base user interface and query software
  • Data entry software Hot Technology
Spreadsheet software
  • Microsoft Excel Hot Technology
Word processing software
  • Microsoft Word Hot Technology
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